Board mill lowers chemistry dosage 18%

Continuous quality prediction and centerlining trimmed additive dosage 18% without sacrificing sheet strength.

Board mill optimizes Kymene consumption 25%

Targeted wet-strength resin control reduced Kymene use 25% while keeping quality inside spec.

Board producer reduces chemistry consumption 14%

A 14% reduction in chemical spend, achieved by acting on predicted quality rather than lab lag.

Wastewater plant lifts sludge dryness to 20%

Optimized polymer dosing raised sludge cake dryness from ~13% to 20%, cutting hauling and disposal costs.

Injection molder cuts scrap rate 25%

A plastic injection-molding manufacturer used deep-learning quality prediction to reduce scrap by 25%.

First autonomous chemistry control on a tissue machine

A milestone deployment: closed-loop chemistry control running live on a tissue line — the origin of ProcessMiner's physical-AI approach.

How a paper mill saved $600K a year in chemistry costs

Real-time quality prediction and autonomous chemistry control let one mill trim additive dosage while holding spec — six figures of recurring savings, no capital project required.

Tissue & towel mill cuts chemistry use 25%

Predictive dosing held wet-strength quality on target while reducing chemical additive consumption by a quarter across grades/SKUs.