Quality
Run closer to target with less spread, shift after shift.
- >20%
- less quality variability. Pulp & paper deployments.
The cost of variability, line by line.
Every drift off target costs you in quality, energy, raw material or throughput. ProcessMiner shows where each loss starts and what your operators can change to bring it back.
Where it shows up
4 solutions, 1 set of models
Each is a cost your plants already carry. The same models, trained on your own process data, run under all 4, and none needs new capital equipment.
Energy
Run blowers and dryers to what the process needs right now.
- >50%
- of a wastewater plant’s energy goes to aeration. Industry benchmark.
Raw Material
Dose chemistry, fiber and polymer to the conditions you’re running, so less goes in as a safety margin.
- 25%
- less wet-strength chemistry. One paper machine, 12 months.
Throughput
Get more saleable output from the same line in the same operating hours.
- ~2×
- dewatering capacity, same operating hours. Wastewater dewatering pilot.
Single-deployment and pilot results, each measured against that plant’s own baseline and labelled with its industry. The aeration share is an industry benchmark, not a ProcessMiner result. Results vary. How we measure →
Is this your operation?
Where the case is strongest
Inputs cost real money
Chemistry, energy or raw material is a meaningful share of your production cost.
Results vary shift to shift
Same line, same product, different results depending on who’s running it.
The data already exists
6–12 months of process history and timestamped lab results. Nothing new to collect.
Free Data Health Assessment
Find out where the room is.
Start with a free Data Health Assessment. We’ll take a closer look and let you know exactly what your own data can do.
Questions, answered
Frequently asked questions
Which outcome should we start with?
The one with the largest spend and the least real-time feedback. For most continuous manufacturers that’s quality giveaway or raw material such as chemistry; in wastewater treatment it’s usually aeration energy. The free Data Health Assessment on your own historical data shows where the room is before you pick.
Can one deployment move more than one outcome?
Yes. The same models run underneath all 4, so holding quality on target often brings raw material use, energy and unplanned stops down with it. Most plants start with one outcome on one asset and expand as the results come in.
Does any of this require capital investment?
No new capital equipment. The platform runs on the data and control systems you already own, on a single standard server in the cloud or on-premises, and nothing on your control system is replaced.
Get in touch
Have a question?
Whether it's our platform, your process, or a free Data Health Assessment you'd like to start, let us know.