Plug-and-play connectivity
Historian-agnostic by design — AVEVA PI, OSI PI, SCADA, and others. Connect via direct API (PI Web API) or a lightweight on-prem Windows VM agent. Most sites are pulling live data in under 30 minutes.
Your process data is already telling you what's wrong. We make it audible.
PM Studio predicts quality trends, surfaces root causes, and recommends or automates corrective action — every 30 seconds, every shift, without adding headcount.
The platform
One platform. PM Studio, with PM AI Agent built in.
PM Studio is the quality prediction and optimization engine. It connects to your existing historian, builds grade/SKU-specific models automatically, and delivers real-time quality predictions and corrective recommendations. PM AI Agent is the assistant inside it — putting the same data and findings into plain language on the floor.
The platform
PM Studio
The quality prediction and optimization engine. Connect your historian, and PM Studio builds grade/SKU-specific predictive models automatically — then delivers real-time quality predictions and corrective recommendations every 30 seconds, only when the process needs intervention.
Real-time quality predictionPredicts every 30 seconds, across multiple parameters, with grade/SKU transitions handled automatically.
Proactive root cause analysisNarrows the field to the 10–15 most likely causes, ranked by influence.
Intelligent Centerlining™Compares live production to your golden run and quantifies the exact adjustment to make.
Path to autonomous controlStart advisory, move to closed-loop at your pace. You decide which variables the system influences.
PM AI Agent
The AI assistant built into PM Studio for the plant floor. It combines live process data, root cause findings, and your plant's own knowledge base — SOPs, equipment manuals, downtime logs — to answer production questions in plain language. Ask it what's driving the last hour's quality deviations. It knows.
PM Studio, end to end
How it works
Five ways the platform turns data into decisions
From your first upload of historical process data to live quality predictions, pinpointed root causes, and an AI assistant on the floor, without writing a line of code.
01 / Adaptive self-learning models
PM Studio
From historical process data to a live predictive model in hours. The platform automatically tests hundreds of modeling approaches, from statistical methods to deep-learning networks, and selects the best fit for your process, your equipment, and your product grades/SKUs.
- Configures to your product structure: quality targets, process variables, and grade/SKU definitions
- Hundreds of approaches tested automatically; the best-performing model is selected per machine and grade/SKU
- Retrains continuously with every new lab value — no manual retraining required
Built for the plant floor
02 / Live, every 30 seconds
Real-time quality prediction
Your lab can't tell you where quality is heading until it's already there. PM Studio updates quality predictions every 30 seconds, across multiple parameters simultaneously, so your team knows what's coming before a quality deviation becomes a problem. Grade/SKU transitions are handled automatically as the active product changes.
- Built-in grade/SKU-transition logic adjusts the model as production shifts between products
- Manages a wide range of grades/SKUs without manual reconfiguration
Reactive vs. proactive
03 / Find the cause, fast
Proactive root cause analysis
When quality goes out of bounds, the platform narrows the field down to the 10–15 most likely causes, ranked by influence, not by guesswork. Engineers get a clear starting point, not a data dump.
- Ranks contributing factors by quality deviation severity and relative importance
- Filters redundant signals so your team acts on what actually matters
Root cause, ranked
04 / The "golden run"
Intelligent Centerlining™
Every process has a best version of itself. Centerlining compares real-time production against your historical performance benchmarks and tells operators exactly how much to adjust specific controls (a precise amount, not a vague alert) to bring the process back on target.
- Distinguishes what operators can control from what they can't
- Quantified setpoint guidance: specific adjustments, not general warnings
Live vs. golden run
05 / On-demand AI assistant
PM AI Agent
The AI assistant built into PM Studio for the plant floor. PM AI Agent combines live process data, root cause findings, and your existing plant knowledge (SOPs, equipment manuals, downtime logs) to answer production questions in plain language, instantly — grounded in your data, not the internet.
- Ask "what's driving this week's quality deviations?" and get a grounded, sourced answer
- Three query modes — document-only, data-only, or hybrid; you control what it draws from
- Runs over your data, on your terms, with no data leaving your environment
Example of an operator asking PM AI Agent about live production conditions, predicted limits, root causes, and plant documentation.
Simulated conversation. On your line, PM AI Agent answers from your live data, SOPs, and RCA findings.
Integration & flexibility
Fits your stack.
Earns your trust.
Connect to live data quickly, let the platform handle signal quality automatically, and move toward autonomous control only when you're ready.
Automated data cleaning
The platform handles missing, flat, or corrupted signals automatically. CPU-based compute means no GPU and no heavy infrastructure — it runs on a single server.
Path to autonomous control
Start with advisory dashboards. As confidence builds, move from limited closed-loop to full autonomy at your own pace. You decide which variables the system influences and when.
Built for secure environments
SOC 2 in progress, with two independent penetration tests completed. On-premises deployment available for sites with strict access requirements. Your data does not train our models.
~30 min
to connect your historian
Hours
to a first live model
Under 2 weeks
to full deployment
How implementation works
Start with proof. Scale on results.
Every new customer follows the same staged path: a free analysis of the data you already collect, then a 60-day pilot on live production. From there, you expand as the results earn it. You set the pace.
Pilot program
1
Start here
Free Analysis
Includes
- Offline PM Studio dashboard from your historical data
- Data healthcheck of what you capture today
- Findings reviewed with your team
2
Live Pilot
60-Day Pilot
Includes
- Live PM Studio dashboards on your process
- Real-time monitoring of trends and drift
- Prediction, root cause & centerlining
Enterprise license
3
Stage 1
Predict at scale
Everything in the pilot, plus
- Full deployment across your operation
- Annual assessment of value delivered
4
Stage 2
Guided action
Everything in Stage 1, plus
- Prioritized recommendations operators can act on
- PM AI Agent for plain-language answers
- Value capture tracking
5
Stage 3
Autonomous optimization
Everything in Stage 2, plus
- Closed-loop control writing setpoints back to your systems
- Trial vs. production analysis validating every change
Most teams enter at the Free Analysis, but you can step in wherever fits. How far you take it depends on where your operation is today.
Start with a Free AnalysisProof of scale & trust
"Put us on your most challenging asset. We'll prove quality prediction accuracy, root-cause precision, and time-to-value against your craziest data."
— The ProcessMiner deployment team
50+
Enterprise deployments
High-variability environments
30s
Quality prediction cadence
Continuous, live
15min
Recommendation cadence
When action is needed
100%
Data confidentiality
Strict access & governance
Put physical AI to the test
Prove it on your data.
Start a pilot. We'll validate quality prediction accuracy, root-cause precision, and time-to-value against your actual process. You keep the results whether you proceed or not.
Already seen the platform in action? If you're ready to start a pilot, click below.
Request a PilotNo coding required. Live dashboard in hours, results in less than two weeks.